If you are looking for durable and efficient tools to form metal components for different applications, you might want to consider carbide dies. They are made of tungsten carbide, a hard and wear-resistant material that can withstand high temperatures and pressures. Compared to steel dies, carbide dies have several benefits that can improve your productivity and quality standards, such as increased durability, enhanced efficiency, improved accuracy, and reduced downtime. In this article, we will explain what carbide dies are how they work and why you should use them for your metal forming needs.
Carbide Dies are instruments that mould metal pieces by applying stress or heat or both. They feature a gap or an aperture that aligns with the expected shape of the final product. The metal piece is put into the die gap and then compressed stretched forced out or cut off to generate the desired form. Carbide Dies vary in shapes depending on their use and configuration. Some examples are:
Extruding type dies: These dies force out metal components through a narrower gap than their initial size. This shrinks their cross-sectional area and extends their length and durability. Drawing type dies: These dies draw metal pieces through a smaller slot than their original size. This also contracts their cross-sectional area but keeps their length and refines their surface finish.
Forming type dies: These dies deform the metal parts by using a punch and the cavity of the form die. This creates complex shapes and patterns on the metal surface without changing its cross-sectional area or length. Cutting type dies: These dies trim off surplus metal from the components after they are shaped or pulled. This eliminates burrs, flash, or other flaws from the metal surface and enhances its look and quality.
Carbide Dies function by using a mix of force and temperature to shape metal components. The pressure is applied by a machine that pushes or pulls the die against the metal part or vice versa. The temperature is produced by rubbing between the die and the metal component or by external factors such as induction coils. Depending on the type of die the metal part may undergo one or more stages of die cutting to achieve the desired shape and size. For example, a drawing type die may be followed by a trimming type die to remove excess metal from the edges. Some dies can perform multiple functions in one operation, such as forming and cutting at the same time.
Carbide Dies are a superb alternative for your metal moulding needs because they offer many benefits over steel dies or other instruments. Some of these benefits are: Longer lifespan: Carbide dies are much more durable than steel dies because they can resist wear and tear better. They can last up to 20 times longer than steel dies depending on the material and application. Better performance: Carbide dies are much more efficient than steel dies because they can operate at higher speeds and pressures. They can produce more parts per hour with less waste and less energy consumption.